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3 Potential Causes of Steering Knuckle Failure

Nov. 10, 2023

When experiencing an unusual handling sensation in your vehicle, the typical suspects often include ball joints, bushings, tie rods, and control arms. Yet, a potential culprit that might be overlooked is a damaged steering knuckle. Situated behind the front wheels, steering knuckles serve as the connection point between the wheels, tie rods, and the suspension system. Should a knuckle sustain damage, it can manifest in various handling issues. For instance, your vehicle might start pulling to one side, emit squealing noises during turns, or exhibit a steering wheel that shakes or fails to realign to the center while driving in a straight line.

In the investigation of handling problems, the steering knuckle is occasionally disregarded, despite its connection to ball joints and bushings, both of which possess multiple points of potential failure. How, then, does a steering knuckle incur damage initially? Identifying potential causes for knuckle failure involves considering three specific factors.

 

Steering Knuckle


Three Potential Causes of Steering Knuckle Failure

1. Warping Damage:

   Impact from hitting a curb or encountering a pothole can exert significant force on chassis components, causing them to twist and react. Even a slight degree of warping in the knuckle can disrupt your vehicle's alignment and potentially lead to premature failure of other suspension elements.

2. Deformed or Damaged Bushing Attachment Points:

   In aging vehicles with sagging suspensions, bolts may seize to the inner sleeve of the bushing. Attempts to remove these bolts through methods such as drilling, grinding, or torching can result in damage to the bushing housing within the knuckle. Severe damage might cause the replacement bushing to rotate within the knuckle, leading to further issues.

3. Road Debris Damage:

   Constant exposure to water, dirt, and corrosive materials from the road poses a threat to chassis parts, potentially causing harm to the mating surfaces of the knuckle. Such damage can affect components designed to fit tightly within these surfaces, such as ball joints and tie rods, resulting in undesired movement or play that can accelerate part failure.

Importance of Knuckle Replacement for Ball Joint Performance

Neglecting to replace a worn-out knuckle could significantly compromise the performance of the ball joint, potentially leading to a critical chassis failure. Hence, it is strongly advised to meticulously inspect the knuckle's condition when undertaking the replacement of the ball joint or control arm.

During inspection, if the ball pin hole within the knuckle displays evident signs of excessive wear, corrosion, or distortion, immediate replacement of the knuckle is recommended. Additionally, it's crucial to examine the taper of the ball pin for any indications of wear, as this could signal a worn knuckle that requires replacement.

When installing a new knuckle, it's imperative to ensure there's no visible gap between the ball pin and the knuckle after installation and torquing to the manufacturer's recommended fastener torque specification. This meticulous attention to detail during replacement ensures optimal performance and longevity of the ball joint and associated components.

Replacing Bushings vs. Replacing the Knuckle

When faced with worn bushings, some might contemplate opting for bushing replacement as the more cost-effective solution. However, the intricate installation angles of certain bushings often pose challenges during the pressing process, potentially resulting in five or more hours of labor costs.

Moreover, if the knuckle's mating surfaces haven't undergone thorough cleaning with a wire brush, there's a risk that the new bushings may not snugly fit within the knuckle. Any existing gap between these parts can lead to hastened failure of surrounding components. Considering the time required for bushing removal and replacement, coupled with the potential for inadvertent knuckle damage during the process, our recommendation leans toward the replacement of the entire knuckle.

This approach ensures not only a comprehensive solution but also minimizes the risk of future issues stemming from imperfect bushing installation within the knuckle.


Steering Knuckle


Shindary Automotive Parts Co., Ltd.

  • Add.: Rm.11-12, 4th Tower, Daya Jinkai Int'l Plaza, No.1230, Jinkai Ave., New North Zone, Chongqing, China.
  • Tel.: +86 23 6305 1623
  • Fax: +86 23 6320 5611
  • E-mail: overseas@shindary.com
  • Skype: sararoman521
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